Hemming Solutions Archives

FRAMING CARBODIES

As the market leader in Carbody Framing solutions in Germany, we have completed more framing projects than any other company in the market. Our extensive experience and expertise have made us the trusted partner of Germany’s top automotive OEMs., Volkswagen, Mercedes-Benz, AMG, BMW, Audi, etc.

►Advancing Carbody Framing for the Future

Our innovations have played a crucial role in the advancement of Carbody Framing processes for German automotive OEMs. By implementing new technologies, such as advanced robotic systems & modular production lines, we’ve been able to enhance production speed, reduce costs, and improve overall structural integrity.

►Why Choose Us for Carbody Framing?

Proven Track Record: With the most Carbody Framing projects completed in Germany, our track record speaks for itself.
Industry Expertise: Our team brings deep knowledge of the automotive industry, ensuring that each project meets the highest standards.
Tailored Solutions: We work closely with each customer to develop special solutions that address their specific needs and goals.
Commitment to Quality: From concept to completion, we ensure that every aspect of our work reflects our commitment to delivering top-tier results.

If you’re looking for a partner who can deliver innovative, high-quality Carbody Framing solutions, look no further. Whether you’re developing a new concept or refining an existing process, we have the expertise, experience, and drive to help you succeed.

FEATURED COMPETENCIES

Volkswagen

Mercedes Benz

AMG

BMW

Audi

Skoda

Jaguar & Land Rover

Opel

SOFTWARE COMPETENCIES

Catia v5

Siemens NX

Process Simulate Robcad

Delmia

MicroStation

Factory CAD, Auto CAD

Want to learn how we can bring to you, our Hemming competencies, in a Large Project?

LEARN MORE

RELATED COMPETENCIES

PLC Programming

Planning and implementing plant control

We cover the entire range of tasks …

Robot Programming

The movement of your plant

We offer you our decades of experience in all services associated with robotics.

Electrical Design

Electricity in controlled lines

Our electrical fitters and commissioning personnel assist you with …

Safety Engineering

So that nothing goes wrong

From the safety design to the SISTEMA verification through to setting up …

Connect with our experts for Solutions, References & more.

Our people

Pawan Kumar Singh

Managing Director,
SACHA

Responsible for the overall Business Development & Strategy. Looking for Partnerships & Acquisitions. Working on Add. Value. model.

Attila Krenn

Business Unit Head,
HLS SACHA

Responsible for HLS SACHA. Attila Krenn is always eager to listen to you and bring solutions for you.

E MOBILITY

EV has transformed transportation by providing a sustainable solution to reduce our reliance on fossil fuels and combat climate change.

We have substantial knowledge and hands-on experience in the latest developments in electromobility. We provide our customers with reliable guidance and support.

Vehicle Packaging

Our focus is not limited to designing alone, We develop Adequate packaging and integration as it optimizes electric vehicle performance, range, safety and user experience.

Proper positioning of Batteries, Thermal routings and electrical components like DC-DC, EDU & PDU is crucial for enhancing vehicle dynamics. This is achieved by precisely determining the center of gravity (COG).

Our innovative solutions and material selection ensure safe and efficient electric vehicle operation including proper battery mounting to maintain Structural integrity, effective thermal management, and easy maintenance.

Electrical Distribution System

We at SACHA follow customer design guidelines and industry standards with internal best practices to deliver robust EDS routings for HV, 48V, LV POWER CABLES compatible with EMC/EMI. We also provide routings using logical data (system diagrams) that we can efficiently translate into CAD models and develop full harness routings for various architectures.

By analyzing vehicle behavior during regular operation and worst-case scenarios we master the creation of dynamic loops by creating envelopes showing the space required for the dynamic loop to be accommodated into the environment.

And we will do build support also to evaluate vehicle wire harnesses, document issues, propose solutions, create test cases, and submit finalized designs for production.

Thermal System

Thermal management plays a crucial role in EVs that helps to run the vehicle at optimum temperature while utilizing its maximum range, energy efficiency and longevity.
We provide solutions for coolant routings to HV Batteries, Power Electronics(DCDC converter, OBC, etc.) and Electric Propulsion Units in such a way that we maintain minimum pressure drop and gas entrapment.

We design Component Mounting brackets & Radiator Ducts considering the packaging constraints including chassis Structures and EDS harnesses.

FEATURED COMPETENCIES

Packaging
Optimization

Battery Mounting

EDS Design Rules & DFM

ECAD/MCAD

HV/LV

Build Support

Radiator Duct Design

Thermal Hose Design

Thermal Hose Routing

SOFTWARE COMPETENCIES

3D Experience

Catia V5

Siemens NX

Vismockup

Want to learn how we can bring to you, our Hemming competencies, in a Large Project?

LEARN MORE

RELATED COMPETENCIES

PLC Programming

Planning and implementing plant control

We cover the entire range of tasks …

Robot Programming

The movement of your plant

We offer you our decades of experience in all services associated with robotics.

Electrical Design

Electricity in controlled lines

Our electrical fitters and commissioning personnel assist you with …

Safety Engineering

So that nothing goes wrong

From the safety design to the SISTEMA verification through to setting up …

Connect with our experts for Solutions, References & more.

Our people

Pawan Kumar Singh

Managing Director,
SACHA

Responsible for the overall Business Development & Strategy. Looking for Partnerships & Acquisitions. Working on Add. Value. model.

HEMMING SOLUTIONS

We recommend the right Hemming Solution, based on the geometry of the Product, cycle time, available area, planned capital expenditure and customer‘s wishes.

Starting from Hemming Method Plan and then to the Hemming Forming Analysis, followed by the next steps of Tool Design & Robot Simulation until Online Robot Teaching, we can do complete engineering for these topics as one complete package.

This simplifies the communication flow, reduces turn around time, and keeps responsibility in one place. This results in a direct Add. Value. for the customers.

Over the years, we have developed our own Roller Hemming Heads that can be directly ordered off the shelf.

Most interesting is, of course, our own patented, 180⁰ Hemming Head. This special system has huge cost saving and versatility of use as it,

1.Eliminates the use of a supporting bed (conventional approach)

2.The same Hemming Head can be reused from one area to the other.

3.Can be easily programmed for different applications

4.Can be controlled in very fine steps, until desired quality is achieved

This 180⁰ Hemming Head can be directly used for Hemming of Wheel House & Door Opening, especially during Prototype stages when speed & cost are key drivers for a choice of Hemming solution.